1. Simple introduction
The welding solution is used for tube to tube/ tube to sheet automatic welding, with 3D cross laser identification and positioning technology, it is able to recognize the welding gap of tubes and guiding welding head to positioning to achieve high efficient tube to tube/ tube to sheet welding. It adopts smart design idea and no need workers involve during in working, improve the quality and welding efficient.
2. Work-piece information
● Tube material: carbon steel, stainless steel, titanium and titanium alloys
● Tube diameter: φ10-50mm (one laser scanner) or φ50-80mm (one laser scanner)
● Wall thickness: 1-6mm
● Tube stretch out: maximum 20mm
● Work-piece effective rang: φ3000mm
3. Welding technology and standard
● Full position pulse TIG self-melting/ wiring welding
● The gap from tube and tube-panel is less than 0.5mm
● Welding seam: welded surface is smooth transition, uniform appearance, good fusion, no porosity, cracks and other obvious welding defects. Weld depth and foot height meet product quality requirements
4. Main parts introduction
● Column frame
● Digital full position tube-sheet welding head
● 3D Laser identification and positioning device
● Smart multiple control system
● Digital IGBT welder
| No. |
Item |
Q’ty |
Manufacturer |
Remark |
| 1 |
Column framework |
1 |
FSM |
Include integrated type motorized device |
| 2 |
Digital welding head |
1 |
FSM |
Full digital type |
| 3 |
3D Laser identification sensor |
1 |
FSM |
Sensor, positioning software, trajectory software, data exchange software |
| 4 |
Multiple control system |
1 |
DLV |
Welding process control, data exchange, welding parameters setting, data save |
| 5 |
Digital IGBT welder |
1 |
FSM |
Integrated type water cooling tank and flow control |
| 6 |
Display system |
1 |
FSM |
Teaching terminal and displayer |
| 7 |
Complete set of wire & electrical system |
1 |
FSM |
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Vision laser welding machine for pipe panel, TIG welding for pipe-sheet with laser scanning Images
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